COMPLETE TRAINING SYSTEM FOR AC MACHINES

Order Code: 25269163.27

Category: General Lab Equipment V

1. System Overview A comprehensive training solution designed for hands-on instruction in AC machines and associated power, control, and measurement technologies. The system enables safe, accurate, and curriculum-aligned experimentation aligned with...



SPECIFICATION

1. System Overview
A comprehensive training solution designed for hands-on instruction in AC machines and associated power, control, and measurement technologies. The system enables safe, accurate, and curriculum-aligned experimentation aligned with industrial standards.
The setup includes hardware, safety systems, measurement instruments, software, digital learning platform, and experimental literature for both instructor and student levels.
2. Key Features

  • Test machine stator windings equipped with temperature sensors for overheat protection.
  • Automatic shutdown in case of overheating or unsafe conditions.
  • Educational terminal board with printed winding configurations; all winding ends accessible via 4 mm safety sockets.
  • Computer-supported measurement acquisition for accurate and meaningful experimental results.
  • Full experimental guide delivered in both printed form and integrated into an interactive digital education platform (teacher & student modes).
  • Software includes guided tasks, auto-evaluations, and interactive applications.
  • No PDF-only software accepted: full interactive platform required.

3. Topics & Experiments Covered

  • Connection & operation of AC machines
  • Reversing direction of rotation
  • Efficiency measurement
  • Motor characteristic curves
  • Load characteristics
  • Motor starting and control techniques
  • Transformer behaviour & inrush phenomena
  • Analysis of motors as both generators and loads 
  • Frequency converter experiments
  • Servo drives (AC & DC)
  • Star-delta start, soft starters, slip-ring rotor studies
  • Remote and standalone operation of the machine test system

4. System Components
4.1 Motors
Universal Motor 0.3 kW 
AC Supply Ratings :

  • Power : 0.2 kW
  • Voltage : 230 V
  • Current : 2.5 A
  • Frequency : 50 Hz
  • Speed : 3000 rpm

DC Supply Ratings :

  • Power : 0.2 kW
  • Voltage : 140 V
  • Current : 3 A
  • Speed : 3000 rpm

Thermal protection required.

Capacitor Motor R 0.3 kW
Single-phase AC motor with starting relay, starting/operating capacitors (Ca = 50–63 µF, Cb = 20 µF).

Ratings :

  • Power : 0.37 kW
  • Voltage : 230 V
  • Current : 2.6 A
  • Frequency : 50 Hz
  • Power Factor : 0.93
  • Design : 4-pole
  • Speed : 1400 rpm

Thermal protection required.

Capacitor Motor F 0.3 kW
Single-phase AC motor with centrifugal switch. Capacitors : Ca = 40 µF, Cb = 8 µF.
Ratings :

  • Power : 0.25 kW
  • Voltage : 230 V
  • Current : 2.2 A
  • Frequency : 50 Hz
  • Power Factor : 0.85
  • Design : 4-pole
  • Speed : 1420 rpm

Thermal protection required.

4.2 Protection & Switching Devices
Motor Protection Switches

  • 1.0–1.6 A
  • 1.6–2.4 A

Three-pole design, overload and short-circuit trip, bimetal tripping, single-phasing sensitivity.

Three-Pole ON/OFF Switch

  • Load : 20 A / 500 V AC
  • Switch positions : 0 – 1

Power Circuit Breaker Module

  • 3-phase ON/OFF control
  • Auxiliary NC contact
  • Manual / external control (TTL or 24 V DC)
  • LED indication and TTL output states
  • Contact rating : 400 V AC, 3 A
  • Mains : 115/230 V, 50 Hz

4.3 Machine Test System with 4-Channel Data Acquisition
A fully integrated machine testing platform enabling efficiency class testing (IE1–IE4), automated load simulations, standalone operation, and PC-based measurement analysis.

Functions

  • Full DIN/ISO 60034-2-1 efficiency testing
  • Transformer inrush and ratio testing
  • Motor/generator characteristics
  • Load simulations (flywheel, fan, winding drive, constant torque, custom Mi–ni curves) 
  • Star-delta start, soft-start drivers
  • Remote & standalone control via colour display

Safety Features

  • Dynamometer temperature monitoring
  • Voltage & current limit supervision
  • Shaft cover & machine base safety loop
  • Overspeed & over-torque shutdown
  • EMC-compliant design
  • Lockable mechanical mounting system
  • Transparent shaft cover for visual monitoring

4.4 Measurement Ranges

  • Speed : ±2000…±5000 rpm
  • Torque : ±10 Nm
  • Angular Acceleration : up to 40,000 °/s²
  • Mechanical Power : ±1200 W
  • Electrical Power : ±1800 W
  • Voltage : DC ±700 V / AC 490 V
  • Current : up to 24 A
  • Power Factor, Frequency, Efficiency, Slip

4.5 Integrated Display & Interfaces

  • 3.5" QVGA colour display
  • Display up to 24 parameters simultaneously
  • Vector diagrams, charts, tables
  • WLAN (AP/Client), HTTP & VNC server, USB-C
  • 10,000-value internal data logging
  • CAT III 300 V rated
  • FPGA real-time processing

4.6 PC Software (4-Channel Interface)

  • Auto-recognition of connected hardware
  • Analog/digital instruments, tables & diagrams
  • Manual/automatic recording (trigger, interval, time)
  • Functions : fitting, integrals, Fourier transform, formula creation
  • XML experiment format
  • Logbook documentation
  • 150+ experiment examples included
  • Free updates

5. Measurement Instruments
Digital Multimeter (TRMS)

  • Auto socket-blocking
  • Auto/manual range
  • TRMS AC & AC+DC
  • DC/AC Voltage : 100 mV–1000 V
  • DC/AC Current : 1–10 A
  • Resistance : 100 Ω–40 MΩ
  • Frequency : 100 Hz–30 kHz
  • Temperature : –250 °C to +1372 °C
  • Overload : 1000 V / 10 A

Power Factor Meter

  • cosφ :  0…1…0
  • Phase angle : –90° to +90°
  • Voltage : 3–1000 V
  • Current : 0.1–30 A
  • Frequency : 20 Hz–2 kHz
  • Class : 2.5

Adjustable Transformer (0–260 V, 4 A)

  • Output: 260 V / 4 A continuous, 5 A short-term
  • Integrated 5 A safety switch

RMS Meter (AC+DC)

  • Voltage ranges: 3–1000 V
  • Current: 0.1–30 A
  • Moving-coil, Class 2.5

Moving Iron Meters

  • Ammeter: 0–2.5 A
  • Voltmeter: 0–100 / 0–400 V
  • Front frame: 144 × 144 mm

6. Safety & Wiring Accessories

  • Safety bridging plugs (black, yellow/green)
  • Bridging plugs with taps
  • Safety connecting leads (10 cm–100 cm), 32 A rated
  • Yellow/green earth leads set

7. Mechanical Components

  • Mobile experiment stand
  • Additional equipment tray
  • Coupling 0.1/0.3
  • Shaft end guard
  • Transparent coupling guard

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