CRDI Diesel Engine Simulator

1. The equipment shall be a fully operational Common Rail Direct Injection (CRDI) diesel engine training simulator intended for automotive technical education, diagnostics, and fault-finding.
2. The unit shall enable clear observation, testing, and diagnosis of the main CRDI diesel engine systems while maintaining operator safety.

Specifications

1. Minimum Technical Configuration
2. The simulator must include at minimum:
3. 4-cylinder electronically controlled diesel engine Engine displacement approximately 1.6 L to 2.0 L Common rail diesel injection system
4. Engine control unit (ECU) Battery and electrical circuitry
5. Fuel reservoir or equivalent training fuel supply arrangement Cooling system
6. Intake and exhaust systems Starter motor and alternator Diagnostic connector
7. Accelerator pedal or engine speed control input
8. Accessible measurement terminals connected to key sensors and actuators

Training Functions

1. The simulator must allow training on at minimum: CRDI diesel engine starting and running
2. Common rail fuel injection system operation ECU inputs and outputs
3. Fuel rail pressure monitoring and diagnosis Intake air temperature measurement Coolant temperature measurement Accelerator pedal / engine demand input Glow plug operation
4. Injector testing and diagnosis Alternator / charging system operation
5. Diagnostic fault reading and troubleshooting
6. Control Panel and Modules
7. The system must include a labeled control panel providing training access to at minimum: Operation module
8. Fault simulation module Alternator module
9. Intake air temperature sensor Fuel rail pressure sensor Accelerator position input Coolant temperature sensor Glow plug module
10. Fuel level sensing
11. Pump pressure regulator valve CRDI injectors
12. Diagnostic connector Dashboard / status indicators
13. Equivalent layouts are acceptable if they provide the same training functions.
14. Fault Simulation
15. The simulator shall be capable of simulating multiple CRDI system faults through a dedicated fault insertion module, control panel, switch bank, or equivalent method.

Safety and Construction Requirements

1. Mounted on a robust heavy-duty mobile frame
2. Safe arrangement allowing observation during operation Emergency stop button
3. Full electrical grounding and protection system Protective covers / guards where necessary Corrosion-resistant structure
4. Front control panel with durable permanent labeling
5. Accessories and Documentation
6. The equipment shall be supplied with: User manual
7. Training manual
8. Wiring diagram / schematic diagram Protective cover
9. Installation and Training
10. The supplier shall provide:
11. Delivery, installation, and commissioning Functional testing at site
12. User training on operation and use
13. User training on CRDI diesel system diagnosis and safe operation