Parts Supply Process Station

1. The system must be suitable for smart-factory education, configured as a system that can produce products usable in real industry, and built with the robustness and stability expected of training equipment Using various sensors and software required for the system’s functions, it must be possible to manage all functions in an integrated manner and to store and monitor data acquired during work processes
2. To ensure trainee safety throughout all processes, it must be built as a smart-factory system that supports control, maintenance, and shop-floor safety management, and that allows performance upgrades
3. Built as an IoT-based system that, through software development, communications, sensor application, development, and automatic control convergence technologies, makes manufacturing processes intelligent and optimized
4. Composed and manufactured using convergence technologies such as IT, software, and IoT; must support customized practice for all processes (supply, assembly, inspection) based on advanced manufacturing technologies including process simulation
5. Through dedicated software, equipment layout, control design, production simulation, and operation monitoring must be possible within a single package
6. The training system must allow easy on-site checks and corresponding training via mobile devices
7. For user safety, the system must have case housing, with electrical wiring and pneumatic hose routing done via ducts and cable chains
8. All components of all devices must be brand-new and unused
9. A separate vision-inspection part for component verification must allow manual inspection
10. Cylinder: Ø≈20 mm; stroke ≈125 mm
11. Allowable pressure 1.0 MPa; 2 flow-control valves
12. 2 magnetic sensors: (a) NO type with built-in LED, (b) operating voltage 12–27 V DC/AC
13. Tower-type storage rack for workpieces: 1 ea
14. Cylinder: Ø≥16 mm
15. Stroke ≥100 mm; allowable pressure 1.0 MPa
16. 2 flow-control valves
17. Magnetic sensor on the palette-transfer cylinder (NO/LED, 12–27 V DC/AC).
18. Conveyor: belt ≈0.8 × 86 × 466 mm
19. PVC type belt; DC motor 24 V, 20 RPM; ≥4 ball bearings
20. Motor-mount bracket
21. PSU 100–240 VAC, 50/60 Hz
22. Outputs DC 5/24 V, 3 A/0.6 A.
23. Base: 5-slot.
24. CPU: stored-program cyclic
25. Refresh I/O; languages ladder/SFC/Function/ST/List
26. USB & Ethernet
27. Program capacity 30k steps
28. I/O devices 8,192 points
29. I/O points 4,096
30. Internal relays 9,216.
31. Input units: 2 ea, 16-pt (1 COM), 24 V DC, response 1/5/10/20/70 ms.
32. Output unit: 1 ea, 16-pt (1 COM), 24 V DC / 220 VAC, response 12 ms.
33. Dummy covers: 2 ea.