Key Features

1. Speed Control and Adjustment:

   • Variable Speed: Speed can be adjusted seamlessly using a foot pedal, providing operators with hands-on control during operation.

   • Speed Knob: A maximum speed limiter is conveniently located and adjustable through a speed control knob, allowing precise speed control during winding.

2. Programmable Functionality:

   • Pre-set Turns: The machine supports auto-stop on pre-set turns, allowing up to 12 pre-set turns per program.

   • Programmable Parameters: Users can customize various parameters such as turns, coil numbers, spindle lock, winding direction, and program numbers for optimal winding setup.

   • 40x2 LCD Display: The machine features an LCD display to show essential information during operation, including the number of turns wound and other data. It supports up to 25 stored programs with options for adding, modifying, copying, listing, and deleting programs for quick setup.

   • Memory Capacity: The machine supports up to 45 programs, each capable of handling 16 individual coils.

3. Intuitive Menu-Driven Programming:

   • Menu-Driven Interface: Easy-to-use interface with simple options:

     • RUN: Start the machine to follow a specific program.

     • ADD: Add new programs.

     • MODIFY: Modify parameters of existing programs.

     • COPY: Copy one program to another.

     • DELETE: Remove outdated programs.

     • LIST: Display program parameters for easy reference.

   • Flash Memory: This machine includes flash memory, allowing for software upgrades or modifications, ensuring the system can evolve with user needs.

4. Wire Pitch Control:

   • The machine features manual wire pitch control, giving operators direct control over the wire's pitch for each coil winding.

5. Smooth Acceleration and Deceleration:

   • Soft Start/Stop: The system includes an automatic soft start for acceleration and programmable deceleration, ensuring smooth winding without sudden starts or stops.

6. Turns Counting:

   • Accurate turns counting is implemented, allowing the machine to count turns both upward and downward, based on the direction of winding.

7. Manual Brake Option:

   • The machine features an optional manual brake, enabling operators to halt the spindle when needed, offering greater control during winding.

8. Section Winding Capability:

   • Supports up to 16 sections or consecutive coils per program, adding flexibility for complex winding operations.

9. Audio Feedback:

   • The machine provides audio feedback on each keypress, improving user interaction and confirming actions.

10. Power Supply and Voltage Range:

    • SMPS Power Supply ensures consistent operation across a wide range of voltage levels.

    • Voltage: 415 ± 5% Vac, 3Ph., 50 Hz.

Technical Specifications

• Spindle Motor: 5/3 HP AC motor provides the necessary power for high-efficiency winding.

• Brake: Electromagnetic brake for controlled stop and holding.

• Controller: 16-bit microcontroller for efficient operation.

• Power Consumption:

  • 3800 W (Maximum) / 2500 W (Operational).

• Wire Size: Suitable for 0.2 to 4 SWG wire size.

• Bobbin Diameter: Supports 40-inch diameter bobbins.

• Maximum Speed: 350 RPM.

Machine Dimensions

• Dimensions: 20 x 20 x 40 inches (W x D x H).

Production Capability

• Winding Speed: Adjustable, up to 350 RPM.

• Coil Number and Sections: Up to 16 coils per program, and each program can support 16 sections/tappings.

• Wire Pitch: Hand-fed for precise control.

• Program Storage: The machine can store up to 25 programs, making it suitable for repetitive tasks and quick setup.

Applications

• Ideal for motor repair shops and hand-fed coil winding applications, where high customization and precision are required.

• Suitable for various winding tasks, including coil manufacturing, transformer winding, and small-scale motor repair.

Conclusion

The Semi-Automatic Winding Machine offers a high degree of flexibility, precision, and ease of use. Its programmable features, speed control, and memory storage make it an excellent choice for businesses or workshops that require reliable and efficient coil winding solutions. With user-friendly programming, variable speed control, and advanced customization options, this machine is designed to streamline coil production processes, improve productivity, and provide high-quality results.